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Today, Mechatronics has become a buzzword in the world of machine-based technologies. But, it’s an umbrella term and there seems to be a grey area for things falling under it. Mechatronics applies to a wide range of engineering fields; these include electrical engineering, mechanical engineering, computer engineering, telecommunication engineering, and control engineering.
Mechatronic engineering uses the principles of mechanics, computing, and electronics to construct a simple, reliable, and economical system. The word Mechatronic was invented by ‘Tetsuro Mori’, a Japanese engineer at Yaskawa Electric Corporation.
So, in simple terms Mechatronics combines the technology of mechanics and electronics in a consonance system to boost automation in the manufacturing sector. It is closely related to other fields of engineering technology.
With the proliferation of technologies, it is the need of the hour to revolutionize the manufacturing sector to meet up with the pace of constant change. Mechatronics is the bridge, manufacturing needs to fill up the skills gap our globe is facing. As there are not enough qualified people to deal with this efficiently.
Mechatronics is everywhere, be it contact-free magnetic bearings, automated guided vehicles, digital combustion engines, etc. It is used in every field you can think of.
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The use of Mechatronics is time-efficient. It is much faster in operation when a production line is integrated, rather than a system comprising different engineering concepts apart from each other. When products are sorted, measured, imaged, and recorded it saves a lot of time as they move in a belt. Whereas it takes too much effort, and time to assemble if the system is detached from each other.
If the system saves time, it means it’s producing more in a short amount of time, resulting in increasing output. Mechatronics has made the system an uptick in mass production capacity, making the system mass-produced.
An automated production line means less manpower. This saves labour costs. Besides, an automated line is always more efficient, resulting in fewer errors in input and technic. Making, Mechatronics in manufacturing a cost-effective tool.
Mechatronics has been successful in integrating different concepts into one system; for example- imaging, barcode readers, and sound processors along the line. It has led to the automation of chain lines, where one stage leads to the next. The use of a belt in such systems to move products, and materials from one stage to another is common.
Installing intelligent sensors to measure the right sizes, shapes, and quality, and weighing the products and materials to maintain efficacy each time, is important. All this falls under the realm of Mechatronics.
To ensure the installation systems are being used at their optimum level, measures must be put. It prioritizes checking temperature and pressure. For an effective manufacturing line, sensors and response mechanisms are incorporated to check and maintain the system. Mechatronics has made these things easier.
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The applications of Mechatronics can be put into the following categories:
Computer Numerical Control machines (CNC)- It’s a series of coded instructions in the form of letters, binary numbers, alphabets, and symbols which can be understood by the Machine Control Unit.
Tool Monitoring Systems- These systems predict if there is any damage to the tool wear and alarms about the same to prevent any damage.
Advanced Manufacturing Systems
Flexible Manufacturing Systems- There has been an increase in the demand for customised products. So, this system enables the production of small batches instead of mass production. It offers flexibility.
Computer Integrated Manufacturing- Automation has enhanced the production. Incorporating different concepts in a system via the help of technology such as computer-aided designs, automated material handling, etc.
Industrial Robots- These are reprogrammable machines that respond to signals from the system environment. These systems carry out programmed work.
Automatic Inspection Systems- Machine Vision Systems- Several signals and sensors are installed in the manufacturing line to monitor the quality of the material and products manufactured.
Automatic Packaging Systems- These systems on the line ensure that the packaging of products is happening without any assistance.
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